A bill to establish a pilot program on safety and qualification of printable energetic feedstocks for additive manufacturing.

Ted Cruz

Republican · TX · Senator

Source: Congress.gov · FEC

• Tim Kaine (D-VA)Original· 2026-06-24

Read twice and referred to the Committee on Armed Services.

2026-06-24

Source: Congress.gov

The federal government would create a test program to study how to safely make and use special materials that can be 3D-printed to create energetic devices (like explosives or propellants). This pilot program would establish safety standards and qualification requirements for these printable materials, helping manufacturers and the military understand best practices before widespread use. The program would affect defense contractors, manufacturers working with advanced 3D printing technology, and military agencies that might use these materials.

AI-assisted summary generated from the official bill metadata (title, subjects, actions) sourced from Congress.gov. Cached and reviewed. Always verify against the official text linked below.

[Congressional Bills 119th Congress] [From the U.S. Government Publishing Office] [S. 4894 Introduced in Senate (IS)] <DOC> 119th CONGRESS 2d Session S. 4894 To establish a pilot program on safety and qualification of printable energetic feedstocks for additive manufacturing. _______________________________________________________________________ IN THE SENATE OF THE UNITED STATES June 24, 2026 Mr. Cruz (for himself and Mr. Kaine) introduced the following bill; which was read twice and referred to the Committee on Armed Services _______________________________________________________________________ A BILL To establish a pilot program on safety and qualification of printable energetic feedstocks for additive manufacturing. Be it enacted by the Senate and House of Representatives of the United States of America in Congress assembled, SECTION 1. SHORT TITLE. This Act may be cited as the ``Feedstocks. Uniformity, Safety, and Energetics Act'' or the ``FUSE Act''. SEC. 2. PILOT PROGRAM ON SAFETY AND QUALIFICATION OF PRINTABLE ENERGETIC FEEDSTOCKS FOR ADDITIVE MANUFACTURING. (a) Establishment.--The Secretary of Defense shall establish a pilot program, to be carried out by the Under Secretary of Defense for Research and Engineering, in coordination with the Capability Program Executive, Ammunition and Energetics (or successor organization) and appropriate service acquisition executives, to evaluate the safety, quality, and qualification pathways of printable energetic feedstocks for controlled additive manufacturing applications. (b) Purpose.--The purposes of the pilot program are-- (1) to determine whether the use of printable energetic feedstocks can improve handling safety, process stability, lot- to-lot consistency, and supply chain resilience relative to traditional energetics manufacturing and handling methods; (2) to analyze logistics impact on throughput, waste, defect rate, and constituent material availability versus state-of-the-art legacy processes; (3) to develop and validate new test and evaluation methods, if necessary, including metrology and digital quality assurance, suitable for assessing printable energetic feedstocks for Department of Defense use; (4) to assess applicability of printable energetic feedstocks to existing or planned munition and energetics modernization efforts, consistent with explosive safety, security, and environmental requirements, that provide an advantage in performance or logistics; and (5) to identify barriers to adoption, including infrastructure, standards, certification, and workforce requirements. (c) Activities.--Activities under the pilot program may include-- (1) identification, assessment, and characterization of representative printable energetic feedstocks and their performance consistency under controlled conditions; (2) development of qualification criteria and data packages to inform safety releases, waivers, or certifications as appropriate; (3) limited demonstrations at Government facilities or contractor facilities that meet all applicable explosive safety and security requirements; (4) development of nonproprietary standards, metrology approaches, and digital thread quality controls for printable energetic feedstocks; and (5) analysis of operational impacts via wargaming or mission/campaign modeling and experimental performance data. (d) Comparative Safety Assessment Required.--As a core element of the pilot program, the Secretary of Defense shall conduct a comparative assessment of the safety of the use of printable energetic feedstocks relative to traditional energetics manufacturing and handling, including, at a minimum-- (1) hazards and risks associated with storage, transport, handling, and processing; (2) sensitivity and response to credible stimuli (including thermal and mechanical stimuli) using appropriate test standards; (3) process safety considerations, including potential failure modes and mitigations for controlled additive manufacturing workflows; (4) accident and incident risk modeling (including qualitative and quantitative risk assessment where feasible); and (5) recommended safety controls, facility requirements, and operational constraints for any future operational use. (e) Safety and Security Requirements.--The Secretary of Defense shall ensure that activities under the pilot program-- (1) are conducted only at facilities compliant with applicable explosive safety siting, storage, handling, and operating requirements; (2) incorporate counter-diversion safeguards, inventory accountability, and chain-of-custody controls; (3) apply cybersecurity and access controls for any digital manufacturing files, process parameters, and quality…

records; and (4) do not authorize dissemination of restricted manufacturing parameters outside approved Government and cleared-industry channels. (f) Reporting.--Not later than 180 days after initiation of the pilot program, and annually thereafter for the duration of the pilot program, the Secretary shall submit to the congressional defense committees (as that term is defined in section 101(a) of title 10, United States Code) a report that includes-- (1) pilot objectives, participants, test locations, and safety governance structure; (2) test methodologies, standards used, and key safety and quality metrics; (3) results of activities conducted under subsection (c), including identification, assessment, and characterization of representative printable energetic feedstocks, demonstrations, qualification criteria, data packages, and standard development; (4) results of the comparative safety assessment required under subsection (d), including identified hazards, mitigations, and residual risk; (5) an assessment of cost, schedule, and scalability relative to traditional energetics manufacturing and handling; (6) recommended qualification and certification pathways, including any standards gaps; and (7) any recommended legislative, regulatory, or resourcing actions required to enable safe adoption. (g) Duration.--The pilot program shall be carried out for not more than 5 years after the date of the enactment of this section. <all>

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